● Suitable for plastic sheets’ drilling, cutting, routing, thermoforming, bending, or post-fabrication operations;
● No “ghost shadow” or “fish eye” after removal;
● Low gel content, soft and stable adhesion plus easy-peel removal with no surface damage or curling;
● High clarity, color stability, and good weather ability;
● UV resistance for up to 6 months;
● Can print customized logo or application instructions;
● Extensive application onto Acrylic (PMMA), Polyester (PET) Polycarbonate (PC) vinyl (PVC), ABS, PS, SAN, Glass/Fiber Reinforced Plastic (FRP/GRP) ;
Main characteristics:
Thickness |
From 30um to 60um |
Width |
From 100mm to 2250mm |
Roll length |
100m to 2,000m |
Elongation |
≥300 |
Adhesion level |
Low |
Adhesive type |
Co-extruded |
Film color availability |
Clear, white, foggy clear or white etc. |
Printing availability |
0-3 colors |
UV resistance |
Up to 3-6 months |
What is the co-extrusion technology of Co-extruded Self-Adhesive Protective Film?
In the hall of modern materials science, co-extrusion technology has gradually become one of the important means of manufacturing high-performance and multifunctional materials due to its process charm and wide application prospects. Among many co-extruded products, Co-extruded Self-Adhesive Protective Film has shined in many fields such as construction, automobiles, and electronics due to its excellent protection performance and convenient use.
Co-extrusion technology, also known as multi-layer co-extrusion technology, is a processing method that extrudes two or more plastic materials of different properties simultaneously in a molten state and compounds them into a single multi-layer structure through a specially designed mold. This technology can achieve the complementarity and optimization of material properties, and can also give the product unique physical, chemical and mechanical properties by adjusting the type, thickness and arrangement of each layer of material.
Co-extrusion process of Co-extruded Self-Adhesive Protective Film When manufacturing Co-extruded Self-Adhesive Protective Film, co-extrusion technology is cleverly applied to the construction of multi-layer structures. The entire production process can be roughly divided into the following steps.
Raw material preparation: According to the product performance requirements, select suitable base resins (such as polyethylene, polypropylene, etc.), adhesive resins (such as acrylic pressure-sensitive adhesive, rubber pressure-sensitive adhesive, etc.) and other auxiliary materials. These materials must undergo strict screening and pretreatment to ensure their purity and stability.
Melt extrusion: The prepared raw materials are sent to their respective extruders and heated and melted at high temperatures. The extruder pushes the molten plastic material forward through the rotation and shearing action of the screw, and makes it reach a state of uniform mixing and plasticization.
Multi-layer co-extrusion: In the multi-layer co-extrusion mold, the molten plastic material is accurately distributed to each flow channel and flows along the mold cavity. By adjusting the structure and temperature control of the mold, it is ensured that each layer of material maintains a stable interface and uniform thickness during the flow process. The multi-layer materials converge at the mold outlet to form a protective film with a multi-layer structure.
Cooling and shaping: The multi-layer protective film extruded from the mold is quickly cooled and shaped by a cooling device. During the cooling process, the protective film gradually solidifies and forms, and maintains its multi-layer structure and performance characteristics.
Surface treatment and winding: As needed, the protective film is surface treated (such as coating release layer, printing logo, etc.), and then wound and packaged. At this point, the production process of Co-extruded Self-Adhesive Protective Film is completed.
The advantages of co-extrusion technology are as follows.
Performance optimization: Through co-extrusion technology, materials with different properties can be combined to form a multi-layer protective film with comprehensive performance advantages. For example, the substrate layer provides strength and durability, the adhesive layer provides adhesion, and the release layer is easy to peel and reuse.
Cost control: Co-extrusion technology allows the compounding of multiple materials in the same production process, reducing production steps and equipment investment. Since each layer of material can be precisely controlled according to actual needs, unnecessary waste and cost increase are avoided.
Environmental protection and sustainability: The materials used in co-extrusion technology are mostly recyclable materials, which meet environmental protection requirements. After the protective film is used up, it can be recycled and reused, reducing pollution to the environment and waste of resources.
Design flexibility: Co-extrusion technology allows flexible design of the number of layers, thickness and arrangement of the protective film, which provides users with more choices and allows them to customize exclusive protective film products according to different application scenarios and needs.
What are the advantages of Co-extruded Self-Adhesive Protective Film in application?
1. Excellent adhesion performance
One of the core advantages of Co-extruded Self-Adhesive Protective Film is its excellent adhesion performance. The surface of this protective film is coated with a carefully formulated self-adhesive layer, which not only has excellent initial adhesion, can quickly and firmly adhere to the surface of various materials, but also has long-lasting adhesion, ensuring that it is not easy to fall off during long-term use. This adhesion performance enables the protective film to fit tightly on glass, metal, plastic, ceramic and other materials, providing all-round protection for the materials.
2. Multi-layer co-extrusion, complementary performance
Co-extruded Self-Adhesive Protective Film adopts advanced co-extrusion technology to extrude multiple materials simultaneously in a molten state and compound them into a single multi-layer structure. This multi-layer structure design allows each layer of material to give full play to its unique performance advantages and achieve complementary and optimized performance. For example, the substrate layer is usually made of high-strength, wear-resistant materials to provide basic support and protection for the protective film; the adhesive layer is responsible for providing excellent adhesion performance; and some high-end protective films will also add special functional coatings such as anti-scratch and UV protection on the surface to further enhance the protection effect.
3. Good weather resistance and chemical resistance
Co-extruded Self-Adhesive Protective Film has excellent weather resistance and chemical resistance after special formula and process treatment. It can maintain stable performance under various harsh environmental conditions and is not easily affected by factors such as temperature, humidity, and ultraviolet rays, causing aging, discoloration or failure. The protective film can also effectively resist the erosion of chemicals such as acids, alkalis, and solvents, protecting the covered materials from chemical damage.
4. Easy to apply and remove
Co-extruded Self-Adhesive Protective Film is very convenient during the construction process. Its self-adhesive layer allows the protective film to be easily attached to the surface of the material without the need for additional adhesives or fixtures. The protective film is also very convenient to remove, leaving no residual glue or traces, avoiding the tedious and time-consuming cleaning work. This easy construction and removal feature makes the protective film widely used in fast-paced production environments.
5. Environmental protection and recyclability
In today's society, environmental protection and sustainable development have become the focus of attention in all walks of life. As an environmentally friendly material, Co-extruded Self-Adhesive Protective Film's main components are all recyclable materials. After use, the protective film can be recycled and reused, reducing environmental pollution and waste of resources. Some high-end protective films also use biodegradable materials, further improving its environmental performance.
6. Wide range of application fields
Co-extruded Self-Adhesive Protective Film has been widely used in many fields such as construction, automobiles, electronics, and home appliances due to its many advantages. In the construction field, it is used to protect decorative materials such as tiles, glass, and wooden floors from damage during construction; in the automotive field, it is used to protect the body and parts from scratches and pollution; in the electronics and home appliances field, it is used to protect key components such as screens and shells from external impact and wear.